Mold manufacturing is a critical process in industrial production, providing precision tools for plastic injection, die casting, and other forming processes. Our company specializes in high-quality mold solutions tailored to meet diverse industry requirements.
Why Choose Our Mold Manufacturing Services?
- 20+ years of industry experience
- ISO 9001 certified production facilities
- Advanced CAD/CAM/CAE technologies
- Strict quality control standards
- Competitive pricing with fast turnaround
Mold Manufacturing Technical Specifications
| Parameter | Specification | Capability |
|---|---|---|
| Material Options | P20, H13, S136, 718, NAK80 | Over 50 steel grades available |
| Dimensional Accuracy | ±0.005mm | High-precision machining |
| Surface Finish | Ra 0.025μm-0.8μm | Mirror polish available |
| Mold Life | 500,000-2,000,000 shots | Dependent on material and design |
| Lead Time | 15-45 days | Rush service available |
Mold Manufacturing Process Flow
- Design consultation and DFM analysis
- 3D modeling and simulation
- Material selection and procurement
- CNC machining and EDM processing
- Assembly and testing
- Surface treatment and finishing
- Quality inspection and approval
- Packaging and delivery
Mold Manufacturing FAQ
Q: What is the typical lifespan of an injection mold?
A: The lifespan varies significantly based on mold material, production conditions, and maintenance. Standard molds typically last 500,000 shots, while premium molds with hardened steel can exceed 2 million shots. Regular maintenance and proper operation significantly extend mold life.
Q: How do you ensure dimensional accuracy in mold manufacturing?
A: We employ a multi-stage quality control process including: 1) High-precision CNC machines with 0.001mm resolution, 2) CMM inspection at critical stages, 3) Temperature-controlled workshop to minimize thermal expansion effects, and 4) Final inspection with advanced measuring instruments.
Additional Services
- Mold design and engineering support
- Rapid prototyping services
- Mold maintenance and repair
- Production trials and optimization
- Technical training and documentation
Mold Manufacturing FAQ (Continued)
Q: What factors affect mold manufacturing costs?
A: Key cost factors include: 1) Mold complexity and size, 2) Material selection, 3) Required precision levels, 4) Surface finish requirements, 5) Production quantity, and 6) Lead time. We provide detailed cost breakdowns and suggest cost optimization solutions without compromising quality.
Industry Applications
| Industry | Common Mold Types | Special Requirements |
|---|---|---|
| Automotive | Bumper molds, interior component molds | High durability, tight tolerances |
| Medical | Syringe molds, device housing molds | Clean room compatibility, validated processes |
| Electronics | Connector molds, enclosure molds | Precision features, ESD-safe materials |
| Consumer Goods | Packaging molds, appliance parts | Aesthetic surfaces, cost efficiency |
Quality Assurance Process
- Material certification verification
- In-process dimensional checks
- Surface finish analysis
- Mold flow simulation verification
- Production trial runs
- Final comprehensive inspection
Mold Maintenance Tips
- Regular cleaning after production runs
- Proper lubrication of moving parts
- Storage in controlled environments
- Periodic professional inspection
- Timely replacement of worn components
