Blister mold
High-Quality Blister Mold Solutions for Precision Manufacturing
Blister molds are essential components in packaging production, offering precise cavity formations for consistent product packaging. Our advanced blister mold technology ensures durability, efficiency, and cost-effectiveness for various industries including pharmaceuticals, electronics, and consumer goods.
Key Specifications of Our Blister Mold Products
- Material: High-grade aluminum or steel alloys
- Precision: ±0.05mm dimensional tolerance
- Cavity Options: Single or multiple configurations
- Surface Finish: Mirror polish or textured options
- Operating Temperature: -20°C to 300°C
- Lifespan: 500,000+ cycles with proper maintenance
Technical Comparison Table
| Feature | Standard Mold | Premium Mold | Custom Solution |
|---|---|---|---|
| Cycle Time | 15-20 seconds | 8-12 seconds | Variable |
| Cavity Options | Up to 24 | Up to 48 | Customizable |
| Material Thickness | 0.2-0.5mm | 0.15-0.8mm | Customizable |
| Cooling System | Standard | Advanced | Tailored |
Blister Mold FAQ Section
Q: What materials are commonly used for blister mold manufacturing?
A: Blister molds are typically crafted from high-quality aluminum or steel alloys. Aluminum offers excellent thermal conductivity for faster cycling, while steel provides superior durability for high-volume production. The choice depends on production requirements, with aluminum being more cost-effective for medium runs and steel preferred for extended production cycles.
Q: How often should blister molds be maintained?
A: Regular maintenance is crucial for blister mold longevity. We recommend thorough cleaning after every 50,000 cycles and professional inspection every 100,000 cycles. Daily maintenance should include visual inspection for wear, lubrication of moving parts, and cleaning of venting channels to ensure consistent product quality and prevent defects.
Q: Can blister molds accommodate different packaging materials?
A: Yes, our blister molds are designed to work with various packaging materials including PVC, PVDC, PET, and foil combinations. The mold design considers material shrinkage rates and forming characteristics. Custom solutions can be developed for specialty materials with unique thermal properties or forming requirements.
Advanced Features of Our Blister Mold Systems
- Quick-change systems for reduced downtime
- Modular designs for flexible configurations
- Integrated vacuum systems for precise forming
- Custom cooling channel layouts for optimal cycle times
- Precision-guided ejection systems
Production Parameters Table
| Parameter | Specification | Technical Benefit |
|---|---|---|
| Forming Pressure | 3-8 bar | Ensures uniform material distribution |
| Plug Assist Speed | Adjustable 50-300mm/s | Optimized for different material thickness |
| Temperature Zones | Up to 8 independent zones | Precise thermal control |
| Alignment Precision | ±0.02mm | Consistent product quality |
Our blister mold solutions incorporate the latest technological advancements to deliver superior performance in packaging production. With customizable options for various industries and applications, we provide molds that enhance production efficiency while maintaining strict quality standards.