Stamping mold
High-Quality Stamping Molds for Precision Manufacturing
Stamping molds are essential tools in metal forming processes, enabling mass production of consistent, high-quality parts. Our industrial-grade stamping molds deliver exceptional performance, durability, and precision for various manufacturing applications.
Key Product Specifications
- Material: Premium alloy steel (D2, SKD11, or custom alloys)
- Hardness: 58-62 HRC for optimal wear resistance
- Tolerance: ±0.01mm precision standards
- Surface Finish: Ra 0.2μm mirror polishing available
- Production Capacity: 50,000-1,000,000 hits lifespan
- Lead Time: 15-45 days depending on complexity
| Model | Max Tonnage | Die Size Range | Stroke Rate | Application |
|---|---|---|---|---|
| SM-200 | 200 tons | 300×200mm | 30-60 SPM | Automotive parts |
| SM-500 | 500 tons | 600×400mm | 20-40 SPM | Appliance components |
| SM-1000 | 1000 tons | 1200×800mm | 10-25 SPM | Aerospace panels |
Stamping Mold FAQ Section
Q: What factors determine the lifespan of a stamping mold?
A: The lifespan depends on material quality (tool steel grade), hardness treatment, production volume, maintenance practices, and the type of material being stamped. Properly maintained premium stamping molds can last for millions of cycles.
Q: How do I choose between progressive and transfer stamping molds?
A: Progressive stamping molds are ideal for high-volume, smaller parts with multiple operations. Transfer molds suit larger parts requiring complex forming. Consider production volume, part size, and required precision when selecting.
Advanced Features
- CAD/CAM designed for optimal material flow
- Modular construction for easy maintenance
- Quick-change components to reduce downtime
- Integrated sensors for process monitoring
- Custom coatings available (TiN, TiCN, DLC)
Stamping Mold FAQ Section
Q: What maintenance does a stamping mold require?
A: Regular cleaning, lubrication of guide posts, inspection of wear components, and sharpening of cutting edges. We recommend scheduled maintenance every 50,000 cycles for optimal performance and extended tool life.
Technical Specifications Table
| Parameter | Standard | Premium | Custom |
|---|---|---|---|
| Base Material | D2 Tool Steel | SKD11 | Customer Specified |
| Heat Treatment | Vacuum Hardening | Cryogenic Treatment | Special Process |
| Precision Level | ±0.02mm | ±0.01mm | ±0.005mm |
| Surface Treatment | Nitriding | PVD Coating | Multi-layer |
Stamping Mold FAQ Section
Q: Can stamping molds be modified after production?
A: Yes, within certain limitations. Simple modifications like hole size adjustments are easier than major form changes. We recommend consulting our engineers before requesting modifications to assess feasibility and cost-effectiveness.
Industry Applications
Our stamping molds serve diverse industries including automotive, electronics, appliance manufacturing, and aerospace. They're used for producing brackets, connectors, panels, shields, and various metal components requiring high precision and repeatability.