Wire-cutting
Professional Wire-cutting Solutions for Seamless Connections
Wire-cutting technology has revolutionized industrial manufacturing and DIY applications by providing precise, efficient solutions for cable and wire processing. Our advanced wire-cutting systems deliver unmatched performance for professionals across multiple industries.
Key Product Specifications
- Cutting Capacity: Handles wires from 0.5mm to 16mm in diameter
- Materials: Compatible with copper, aluminum, steel, and alloy wires
- Precision: ±0.1mm cutting accuracy for consistent results
- Speed: Up to 1,500 cuts per minute for high-volume production
- Blade System: Tungsten carbide blades with self-sharpening technology
- Power Requirements: 220V/380V options available, 2.5-5.5kW power consumption
| Model | WC-200 | WC-350 | WC-500 |
|---|---|---|---|
| Max Wire Diameter | 5mm | 8mm | 16mm |
| Cutting Speed | 800 cuts/min | 1,200 cuts/min | 1,500 cuts/min |
| Weight | 45kg | 68kg | 92kg |
| Noise Level | ≤72dB | ≤75dB | ≤78dB |
Wire-cutting FAQ Section
What safety features do wire-cutting machines include?
Our wire-cutting systems incorporate multiple safety mechanisms including emergency stop buttons, blade guards, overload protection, and infrared sensors that automatically halt operation when human interference is detected. All models meet international CE safety standards for industrial equipment.
How often should wire-cutting blades be replaced?
Blade lifespan depends on material hardness and usage frequency. For standard copper wires under normal conditions, our tungsten carbide blades typically last for 1.2-1.5 million cuts before requiring replacement. The machine's diagnostic system will alert operators when blade performance drops below optimal levels.
Can your wire-cutting machines handle pre-terminated cables?
Yes, our WC series features smart recognition technology that automatically adjusts cutting parameters when detecting connectors or terminations. The system slows cutting speed and applies precise pressure to avoid damaging sensitive components while maintaining clean cuts on the wire portion.
Why Choose Our Wire-cutting Solutions?
Our wire-cutting equipment stands out through innovative features that boost productivity:
- AI-powered length measurement system ensures ±0.05mm precision
- Modular design allows quick blade changes in under 90 seconds
- Cloud connectivity for remote monitoring and data analysis
- Energy recovery system reduces power consumption by 15-20%
- Integrated waste collection with 5L capacity for clean operation
Wire-cutting Applications
| Industry | Application | Recommended Model |
|---|---|---|
| Automotive | Harness production, terminal processing | WC-350 Pro |
| Electronics | PCB wiring, component leads | WC-200 Mini |
| Construction | Rebar cutting, electrical wiring | WC-500 Heavy |
| Telecom | Fiber optic cable preparation | WC-200 Precision |
Wire-cutting Maintenance Tips
Proper maintenance ensures longevity of your wire-cutting equipment:
- Lubricate moving parts every 200 operating hours
- Clean cutting area daily to prevent material buildup
- Inspect electrical connections monthly
- Calibrate measurement system quarterly
- Replace air filters every 6 months
What warranty coverage comes with wire-cutting machines?
We provide comprehensive 2-year warranty covering all mechanical and electrical components, with extended options available. The warranty includes free initial calibration and one preventive maintenance service within the first year. Blade wear is covered for the first 3 months or 100,000 cuts.
How does wire-cutting compare to traditional methods?
Modern wire-cutting offers 5-8 times faster operation than manual cutting with superior consistency. Automatic models eliminate human error in length measurement while integrated quality control systems reject defective cuts. Energy-efficient designs reduce operational costs by 30-40% compared to older hydraulic systems.
Can wire-cutting machines process multiple wire types simultaneously?
Our multi-head WC-500X model features independent cutting units that can process up to 4 different wire gauges at once, with automatic tension adjustment for each wire type. The system maintains separate counters and quality logs for each wire channel while operating at 85% of single-wire cutting speed.