Mold temperature controller
Premium Mold Temperature Controller for Precision Manufacturing
Our mold temperature controller sets the industry standard for precision temperature regulation in injection molding, die casting, and other manufacturing processes. Engineered for maximum efficiency and reliability, our temperature control units deliver superior performance across various industrial applications.
Key Product Features
- Advanced PID temperature control algorithm for ±0.5°C accuracy
- Dual microprocessor system for enhanced reliability
- High-capacity circulation pumps (up to 25 L/min flow rate)
- Energy-efficient design with power consumption monitoring
- Multi-language interface with 7-inch touchscreen display
- Stainless steel construction for corrosion resistance
Technical Specifications
| Model | Temperature Range | Heating Capacity | Cooling Capacity | Tank Capacity |
|---|---|---|---|---|
| MTC-100 | 20-120°C | 6 kW | 4.5 kW | 15 L |
| MTC-200 | 20-200°C | 12 kW | 9 kW | 25 L |
| MTC-300 | 20-300°C | 18 kW | 13.5 kW | 40 L |
Mold Temperature Controller Applications
- Plastic injection molding
- Die casting and metal forming
- Rubber processing
- Composite materials production
- Medical device manufacturing
Mold Temperature Controller FAQ
Q: What maintenance does a mold temperature controller require?
A: Regular maintenance for a mold temperature controller includes monthly inspection of fluid levels, quarterly cleaning of heat exchangers, annual replacement of filtration media, and periodic calibration of temperature sensors. Proper maintenance ensures optimal performance and extends equipment lifespan to 7-10 years.
Q: How do I select the right mold temperature controller capacity?
A: Selecting the proper mold temperature controller capacity requires calculating your thermal load based on mold weight, material thermal properties, and production cycle time. Our engineers can assist with this calculation, but generally you'll need approximately 1-1.5 kW of heating capacity per kg of mold steel, plus 20% safety margin.
Q: Can mold temperature controllers be integrated with existing production equipment?
A: Yes, our mold temperature controllers feature standard industrial communication protocols (Modbus, Profibus, Ethernet/IP) for seamless integration with injection molding machines, PLC systems, and factory networks. We provide custom interface solutions for older equipment when needed.
Control System Features
| Feature | Description | Benefit |
|---|---|---|
| Adaptive PID Control | Automatically adjusts control parameters | Eliminates temperature overshoot |
| Multi-zone Control | Independent control of up to 8 zones | Precise thermal management |
| Data Logging | Records up to 1 year of operational data | Simplifies process optimization |
Safety Features
- Over-temperature protection with redundant sensors
- Low fluid level detection and auto-shutoff
- Phase sequence and phase loss protection
- Pressure monitoring for circulation system
- Emergency stop circuit with manual reset
Our mold temperature controller systems are designed to meet international safety standards including CE, UL, and RoHS compliance. Each unit undergoes rigorous testing before shipment to ensure reliable performance in your production environment.
Additional Mold Temperature Controller FAQ
Q: What temperature control fluids are compatible with your systems?
A: Our mold temperature controllers work with water (for temperatures up to 90°C), water-glycol mixtures (up to 140°C), and specialized heat transfer oils (up to 350°C). We recommend specific fluids based on your operating temperature range and provide compatibility charts for all standard industrial thermal fluids.
Q: How do your mold temperature controllers improve product quality?
A: Precise temperature control eliminates common molding defects like sink marks, warpage, and dimensional variation. Our systems maintain temperature within ±0.5°C, ensuring consistent material flow properties and crystallization rates throughout production cycles.
Q: What's the typical energy savings compared to conventional systems?
A: Our advanced mold temperature controllers typically achieve 20-35% energy savings through features like variable speed pumps, optimized heater sequencing, and heat recovery systems. The exact savings depend on your specific application and production parameters.
Optional Accessories
- Remote monitoring module (WiFi/4G)
- Chilled water connection kit
- High-temperature insulation package
- Mobile mounting cart
- Extended warranty packages
Our engineering team provides complete support from system selection through installation and ongoing operation. Contact us today for a consultation on how our mold temperature controller solutions can optimize your manufacturing process.