Forgings
High-Quality Forgings for Industrial Applications
Forgings represent one of the most reliable metal forming processes in manufacturing. Our forged components offer superior strength, durability, and precision for critical applications across industries.
Key Advantages of Our Forgings:
- Enhanced structural integrity through grain flow alignment
- Superior mechanical properties compared to cast or machined parts
- Excellent fatigue resistance and impact strength
- Reduced material waste compared to machining from billet
Technical Specifications
| Parameter | Range | Standard |
|---|---|---|
| Material Grades | Carbon Steel, Alloy Steel, Stainless Steel, Aluminum, Titanium | ASTM, DIN, JIS, GB |
| Weight Capacity | 0.5 kg - 3000 kg | Customizable |
| Tolerance | ±0.5mm - ±2.0mm | ISO 2768 |
| Surface Finish | Ra 3.2μm - 12.5μm | Customizable |
Forgings FAQ
Q: What industries commonly use forgings?
A: Forgings are widely used in aerospace, automotive, oil & gas, construction equipment, power generation, and heavy machinery industries. Their superior strength makes them ideal for critical components like connecting rods, gears, shafts, and structural parts.
Q: What are the different types of forging processes?
A: The main forging processes include open-die forging (for large, simple shapes), closed-die forging (for complex, precise parts), roll forging (for elongated components), and upset forging (for increasing cross-section of bars). Each method offers distinct advantages for specific applications.
Production Capabilities
- Open-die forgings up to 3000 kg
- Closed-die forgings with complex geometries
- Heat treatment services: annealing, quenching, tempering
- Secondary machining operations available
- Non-destructive testing capabilities
Material Properties Comparison
| Material | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) |
|---|---|---|---|
| Carbon Steel | 450-850 | 250-550 | 18-30 |
| Alloy Steel | 750-1200 | 550-950 | 12-22 |
| Stainless Steel | 515-860 | 205-550 | 40-60 |
Forgings FAQ
Q: How does forged steel compare to cast steel?
A: Forged steel typically offers 26% higher tensile strength and 37% higher fatigue strength compared to cast steel. The forging process eliminates porosity, cavities, and cold pour issues common in castings, resulting in more reliable components for high-stress applications.
Quality Assurance
- 100% material certification
- Ultrasonic testing available
- Magnetic particle inspection
- Dimensional verification
- Mechanical property testing
Forgings FAQ
Q: What are the lead times for custom forgings?
A: Standard lead times range from 4-12 weeks depending on complexity, material availability, and order quantity. For urgent requirements, expedited production options are available with 2-4 week lead times for certain materials and sizes.
Why Choose Our Forgings?
- Decades of metallurgical expertise
- State-of-the-art forging equipment
- Strict quality control processes
- Competitive pricing for bulk orders
- Custom solutions for unique applications
Our forgings meet the most demanding specifications across industries, delivering exceptional performance and longevity. Contact our engineering team to discuss your specific forging requirements.