Extrusion machinery
High-Performance Extrusion Machinery for Industrial Applications
Our extrusion machinery represents the pinnacle of manufacturing technology, designed to deliver exceptional performance across various industries. With decades of engineering expertise, we've developed systems that combine precision, durability, and efficiency to meet your most demanding production requirements.
Product Specifications:
- Output Capacity: 50-2000 kg/hour (depending on model)
- Screw Diameter: 45-200 mm
- L/D Ratio: 20:1 to 40:1
- Power Requirements: 15-400 kW
- Temperature Control: ±1°C accuracy
- Construction Material: Alloy steel with special coatings
| Model | Max Output (kg/h) | Screw Speed (rpm) | Heating Zones | Motor Power (kW) |
|---|---|---|---|---|
| EX-200 | 500 | 350 | 5 | 55 |
| EX-400 | 1000 | 400 | 6 | 110 |
| EX-800 | 2000 | 450 | 8 | 220 |
FAQ Section: Extrusion Machinery Basics
What maintenance does extrusion machinery require?
Regular maintenance for extrusion machinery includes daily inspection of screw and barrel wear, lubrication of moving parts, cleaning of heating elements, and calibration of temperature controls. We recommend comprehensive servicing every 1,000 operating hours or six months, whichever comes first.
Key Features of Our Extrusion Machinery
- Advanced DC drive systems for precise speed control
- Multi-zone temperature control with PID regulation
- Heavy-duty gearboxes with hardened alloy gears
- Quick-change screw and barrel systems
- Touchscreen PLC control panels
- Emergency stop systems with multiple safety interlocks
Applications of Extrusion Machinery
Our extrusion machinery serves diverse industries with solutions tailored for specific materials and products:
| Industry | Application | Recommended Model |
|---|---|---|
| Plastics | Pipe/profile extrusion | EX-400, EX-800 |
| Food Processing | Breakfast cereals, snacks | EX-200 (Food Grade) |
| Pharmaceutical | Pellet production | EX-200 (GMP Version) |
FAQ Section: Extrusion Machinery Performance
How energy efficient is modern extrusion machinery?
Our latest extrusion machinery models feature energy-saving technologies that reduce power consumption by up to 30% compared to conventional systems. The improvements include high-efficiency motors, optimized screw designs that lower melt temperatures, and intelligent heating systems that minimize thermal losses. Most systems achieve specific energy consumption below 0.12 kWh/kg for standard applications.
Customization Options
We understand that every production line has unique requirements. Our extrusion machinery can be customized with:
- Special screw configurations (barrier, mixing, vented)
- Material-specific barrel linings (nitrided, bimetallic)
- Explosion-proof versions for hazardous environments
- Custom throughput capacities
- Integration with downstream equipment
FAQ Section: Extrusion Machinery Selection
What factors should be considered when choosing extrusion machinery?
Selecting the right extrusion machinery requires evaluating several key factors: material characteristics (melt flow index, thermal sensitivity), desired output rate, product specifications (dimensional tolerances, surface finish), available utilities (power supply, cooling capacity), and future expansion plans. Our engineering team can perform a comprehensive process analysis to recommend the optimal configuration for your specific needs.
Technical Support and Services
Our commitment extends beyond equipment delivery. We provide comprehensive support including:
- Installation supervision and commissioning
- Operator training programs
- Preventive maintenance contracts
- 24/7 technical support hotline
- Spare parts inventory management
Why Choose Our Extrusion Machinery?
| Feature | Our Equipment | Industry Standard |
|---|---|---|
| Mean Time Between Failures | 8,000 hours | 5,000 hours |
| Energy Consumption | 0.10-0.15 kWh/kg | 0.15-0.25 kWh/kg |
| Output Consistency | ±1.5% | ±3.5% |
With our extrusion machinery, you gain more than just equipment - you acquire a complete processing solution backed by decades of experience and continuous innovation. Contact our technical team today to discuss how we can optimize your production line.